Solid wood flooring is now very much in decline. This is due to increased awareness of sustainability and the need to reduce deforestation and changes in the market (such as using underfloor heating, people wanting wider floor boards etc…).
Engineered wood flooring uses about 75% less of the slow growing hardwoods such as Oak. It also utilises the more of the faster growing hardwoods such as birch, eucalyptus and poplar to make the multi-cross-layer plywood backing of an engineered board.
An important factor to consider when comparing engineered wood flooring suppliers is the type of adhesives used. These adhesives not only glue the multi layers of the plywood together but also the top layer of solid oak, maple or walnut or other exotic woods to the plywood base. There are only a few manufacturers of high quality adhesives but hundreds of inferior copies where the longevity of the engineered boards may be in question.
We guarantee all our engineered boards are made using only the best European adhesives that are environmentally friendly with no formaldehyde or other residues that could be harmful especially when underfloor heating is used.
What is Engineered Wood Flooring & Why Use it?
Engineered Wood Flooring comes in a large range of finishes and styles. It also comes in different structures and it is important to understand the implications of how the boards are manufactured to appreciate the effect they can have on the application you want to use the flooring for.
Finishes can range from antique hand distressed to tranquil smooth natural brushed boards all through to rustic and prime finishes and can be used with underfloor heating. You should never confuse Engineered wood flooring with the cheap laminated versions.
Click here to view our high quality engineered wood flooring range.
There are three basic structures of engineered floors:
Cross ply birch plywood back
Sandwich Board where the whole structure is made up of the same species of tree
Poplar back where you normally get just two layer of poplar this is the least expensive engineered board.
Top quality plywood boards are the foundation for any quality engineered flooring, as good foundations are for a solid house. The plywood is made up of several layers of birch; each layer has the grain running in opposite directions which will ensure that the top layer has a very hard stable surface on which to adhere. You should always look for a 100% birch plywood back to give extra stability. A mixture of woods is not good for the long term stability of any engineered wooden floor.
Solid Wood and Engineered boards
The difference between a solid wood floor board and a good quality engineered floor board that has a minimum top layer thickness of 4mm or 6mm is minimal. Solid boards are normally 18mm thick and good quality engineered wood flooring is 20 to 21mm thick. The picture at the top of this page shows the end section of a solid board next to an engineered board and as can be seen there is no real difference between either within the first 6mm. Therefore engineered boards offer huge advantages over solid wood flooring due to their stability and they will look the same as a solid board.
The picture below shows the end grain of a modern solid oak where the heartwood is near the middle and the board will always “cup” towards the heartwood, this will cannot happen with an engineered board.
How are Engineered Floor Boards Made?
Engineered wood floors are made up of a top layer of solid hardwood bonded with modern adhesives to a plywood base. Like any structure, the foundation, which in this case is the plywood, is the part that gives the floor board its stability. Plywood is made from veneers (which are slices of hardwood) about 2mm thick which are bonded together in high pressure presses. The best engineered boards have a 14mm or 15mm thick plywood back. The top of the hardwood flooring is then bonded to the plywood base with a high pressure press and allowed to cure. Once this is done and the adhesive is cured the boards are then put in a drying chamber (similar to a kiln) to balance the moisture content of each type of wood.
The top veneer or top wood layer of solid hardwood can be anything from 4mm to 6mm. If the top layer is only 2mm then it can get easily damaged and unlike thicker top layers it is harder to repair.
Top quality engineered floors will look no different than solid wood once fitted but are in fact much more stable and do not need to be acclimatised except for the sandwich board and if the installation is over UFH.
Helping the Environment
By choosing an engineered wood flooring board you are helping the Environment. There are many reasons to choose an engineered wooden floor over any other type including solid wood, some are listed below and with issues of global warming and other concerns about our environment we should be looking at buying such a natural flooring solution.
We can manufacture much more flooring from the same tree using engineered wooden flooring. Solid boards are normally 18mm to 20mm thick and with a 6mm top layer we can get three times as much and with a 4mm top layer, four times as much engineered wood flooring!
Engineered floors will not expand and contract like solid wood, you do not need to acclimatise the boards unless fitted over UFH.
You can use engineered boards with underfloor heating
Engineered flooring can be floated on uneven surfaces or better still glued down
Engineered wooden flooring can be used in moisture prone areas of homes and commercial premises, like bathrooms, kitchens, walkways etc.
The picture below shows the cross section of an engineered board 20mm thick with a solid 5mm top layer and a multiply birch plywood.
Installing Engineered Flooring
There are several methods of fitting engineered floors and the main ones are below:
Floating Floor this is where you glue the tongue and grooves together with a good quality PVA adhesive and just let the boards rest on an underlay or electric heating mat if it is recommended by the manufacturer.
Gluing the floor directly to a concrete screed or flat subfloor like plywood or chipboard (Our recommended method using our own SW890 Flooring Adhesive)
Secret nailing or screws directly to a plywood subfloor or directly to joists
Poplar Backed Engineered Flooring
This should only be used in certain situations where there is no high traffic and is only really for residential or small office situations. These boards are not structural and are normally laid over 18mm plywood.
Engineered Sandwich Floor Board Construction
These are fairly new to the market and are normally used where boards are wider than 260mm. For example the picture below shows a 340mm wide board that is constructed totally of Oak. This means that the whole board has the same cell structure and is the same species allowing consistent movement which is only restricted by the structure. If you had a solid board like this that is cross cut, as all floor boards are these days, then you would have to drill holes. This means you would screw the boards directly from the top as there would be too much movement which would result in expansion, contraction, warping and cupping which is why you see plug holes in very old boards.
In the sandwich constructed board, picture below, the top layer is 6mm, the middle with the grain going in the opposite direction is 9mm and the bottom layer is 5mm and is also finger jointed:
The first picture above shows a slice of a 20mm thick sandwich board. This shows how the grain runs in the opposite direction. The lower picture shows the strips of the middle layer, 6mm top layer and 5mm bottom layer. This means that the expansion and contraction are controlled by the middles layer’s grain running in the opposite direction to the top and bottom layer.
We are always here to help and give unbiased advice as the products we make. For more information on the multitude of benefits of choosing us as your wood flooring supplier please see our “Why Choose Us” guide, or give a call on 01666 504 015.